DK-638993 Instructions

Dirt King Ball Joint Upper Control Arms

Parts Included

Quantity
Item Description
Part #
1
Driver upper control arm
DK-638993-A1300
1
Passenger upper control arm
DK-638993-A1400
1
Washer pack
DK-CWE500397

1. Raise the vehicle and prepare for install

a. Safely support the vehicle.

b. Remove the front wheels.

Front wheel removed to begin upper control arm install

2. Remove upper control arm

a. Before loosening the alignment cams, mark the location and positions as you will need to reinstall them the same as removed.

b. Remove the cotter pin and loosen the castle nut from the upper control arm.

c. Separate the upper control arm from the steering knuckle using a ball joint puller.

d. Remove both upper control arm alignment cams.

e. Remove the upper control arm from the chassis.

Upper control arm removed from chassis for installation

3. Modify factory droop stop

a. Remove the factory brake line tab at the bump stop bracket.

b. Mark cut lines on the factory bump stop as shown in the image.

c. Using an appropriate tool, cut and remove this section of the factory bump stop. Be careful not to cut to the point of the threaded insert, as the brake line will need to be bolted back on.

Marking and cutting bump stop for upper control arm clearance

4. Paint exposed metal

a. After cutting, paint any exposed bare metal to prevent rust.

b. Remount the brake line bracket to the bump stop.

Painted and finished bump stop after cutting

5. Install Dirt King upper control arm

a. Install the new Dirt King upper control arm using the factory alignment cam hardware. Be sure to reinstall based on your previously made marks.

b. Torque alignment cam hardware to factory specifications: 192 ft-lbs.

c. Install the ball joint to the steering knuckle and torque the nut to 81 ft-lbs.

Installing new Dirt King upper control arm

6. Inspect work

a. Inspect all components to ensure they are correctly installed.

b. Ensure all fasteners are properly tightened.

c. Repeat the steps on the other side of the vehicle.

Completed Dirt King upper control arm installation inspection

7. Reinstall wheels and align the vehicle

a. Reinstall the wheels and torque the lug nuts to your wheel manufacturer’s specifications.

Vehicle reassembled and aligned after upper control arm install
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Need Help?


Contact us for support.

Phone
619-944-8913
Email
info@dirtking.com

 

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